American Standard

  • Process Improvement Manager

    Job Locations US-MI-Alpena
    Posted Date 1 month ago(12/10/2018 9:41 AM)
    Job ID
    2018-2572
    # of Openings
    1
    Category
    Engineering
  • Overview

    The Process Improvement Manager is responsible for identifying, planning and leading the execution of projects focused
    on improving the productivity, efficiency and yield at all major machine centers DPI’s Alpena Michigan hardboard
    manufacturing facility. Success requires effective communication and collaboration with all department
    heads/managers and their teams. In addition to identifying and leading the process improvement efforts (and related
    documentation of standards/recipes) the role is charged with post-implementation audits to validate attainment of
    design intent and compliance with standards. The incumbent actively participates as a member of the Alpena Plant
    Manager’s Staff/local leadership team in support of achieving established goals and metrics at the facility, and
    promoting continuous improvement initiatives. In addition to directly managing and mentoring the Process Engineer,
    the position is charged with overseeing the plant Quality Control function and lab staff.

    Responsibilities

    Primary Duties & Responsibilities: (Major duties performed / Critical to the job’s success – not meant to be all inclusive)
     Develop and lead process improvement projects and teams to resolve productivity, efficiency, and quality
    related issues that impact plant operations performance. Activities include: root cause analysis, corrective
    action planning and execution, and post-implementation validation for effectiveness and sustainability.
     Work in collaboration with manufacturing to develop and maintain procedures and standard recipes for all
    products.
     Evaluate existing manufacturing processes and workflows to identify areas that could benefit from changes
    and/or improvements.
     Document implemented process improvements and routinely review performance and compliance.
     Drive continuous productivity, efficiency, and quality improvement through active participation and leadership.
     Provide technical support to all key machine centers within plant operations.
     Maintain knowledge of industry-wide technological developments, bring forward relevant potentials for
    investment that will accelerate performance improvement.
     Manage and mentor process improvement and quality control staff, including hiring, training and performance
    management.
     Perform other duties as required.

    Qualifications

    Job Specifications: (Knowledge/Education, Experience, Skills and Abilities required for success in the role)
     10 years or more of experience in a process manufacturing environment, (preference given to pulp & paper
    industry) including 5 years or more experience leading project/process improvements and innovation.
     Bachelor’s degree in Engineering, Business, or Manufacturing/Production or related field.
     Formal training and practical application experience with process improvement concepts (i.e. LEAN).
    Competencies:
     Strong communication skills (both verbal and written).
     Excellent interpersonal skills and leadership attributes, ability to motivate and lead team achievement.
     Good mentoring and personnel development capabilities.
     Proficient in problem solving utilizing statistical analytics/tools.
     Results oriented, change agent - ability to support and implement change
     Strong knowledge of manufacturing processes and improvement techniques, strong technical knowledge.
     Customer focus, support sales as needed with product performance / quality issues

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